When the time involves take away the reverse motor in your Harley Trike, it’s important to have an understanding of the process and the required instruments. This activity could appear daunting, however it may be damaged down into manageable steps. With cautious planning and execution, you may efficiently full this restore your self. On this article, we are going to information you thru the method of eradicating the reverse motor in your Harley Trike, offering you with detailed directions and ideas to make sure a easy and environment friendly restore.
Earlier than embarking on this activity, it’s essential to assemble the required instruments and supplies. You will have a set of wrenches, a socket set, a screwdriver, a torque wrench, and some miscellaneous gadgets like rags and cleaner. Moreover, it’s extremely really helpful to seek the advice of your Harley Trike’s service guide for particular directions and security precautions. Upon getting all the pieces you want, you may start the elimination course of.
Step one includes disconnecting the battery and draining the fluids from the reverse motor. This can stop any electrical hazards or leaks through the elimination course of. Subsequent, take away the reverse motor mount bolts and punctiliously disconnect {the electrical} connectors. It is very important observe the place of the wires for reassembly in a while. As soon as the motor is free, you may carry it out of the trike. Be sure you assist the motor’s weight and keep away from damaging any surrounding parts.
Eradicating Mounting Bolts
When eradicating the mounting bolts, you’ll want to use a wrench that’s the right dimension for the bolts. Don’t overtighten the bolts, as this may harm the threads. The next desk exhibits the torque specs for the mounting bolts:
| Bolt Dimension | Torque |
|---|---|
| M8 | 25 ft-lbs |
| M10 | 35 ft-lbs |
| M12 | 45 ft-lbs |
To take away the mounting bolts, observe these steps:
- Find the mounting bolts that safe the reverse motor to the transmission.
- Use a wrench to loosen the bolts.
- As soon as the bolts are free, take away them by hand.
- If the bolts are tough to take away, it’s possible you’ll want to make use of a penetrating oil to loosen them.
Changing Gasket and Seal
To interchange the gasket and seal, you will want the next instruments and supplies:
- New gasket and seal
- RTV sealant
- Socket set
- Screwdriver
- Razor blade
- Store towels
Comply with these steps to interchange the gasket and seal:
1. Clear the mating surfaces of the motor and transmission with a razor blade and store towels.
2. Apply a skinny bead of RTV sealant to the mating floor of the motor.
3. Place the brand new gasket on the motor and align it with the transmission.
4. Bolt the transmission to the motor.
5. Apply a skinny bead of RTV sealant to the mating floor of the transmission.
6. Place the brand new seal on the transmission and align it with the motor.
7. Insert the seal into the transmission and safe it with a circlip or snap ring.
| Step | Description |
|---|---|
| 7 | Insert the seal into the transmission and safe it with a circlip or snap ring. Seek the advice of your service guide for particular directions on your mannequin. Make sure the seal is correctly seated and safe to stop leaks. |
Reinstalling Reverse Motor
Step 1: Put together the Motor
Disconnect the shift and electrical connections from the reverse motor and take away the motor from the trike. Clear the motor and examine it for any harm or put on.
Step 2: Place the Motor
Place the reverse motor within the acceptable location on the trike, making certain that it’s aligned accurately. Safe the motor utilizing the supplied bolts or brackets.
Step 3: Reconnect the Shift Linkage
Connect the shift linkage to the reverse motor, ensuring that it’s engaged and working easily.
Step 4: Reconnect the Electrical Connections
Join {the electrical} connections to the reverse motor, together with the constructive and adverse cables and the shift change.
Step 5: Bleed the System
Fill the reverse motor’s fluid reservoir with the really helpful fluid and function the shift lever backwards and forwards a number of occasions to bleed the system and take away any air.
Step 6: Check Operation
Begin the trike and have interaction the reverse gear. Confirm that the motor rotates within the right course and that the trike strikes in reverse easily.
Step 7: Modify the Clutch
If obligatory, modify the clutch cable to make sure that the motor engages and disengages easily.
Step 8: Detailed Inspection of the Clutch Mechanism
To make sure optimum efficiency and stop untimely put on, examine the clutch mechanism completely:
1. Examine the clutch plates for put on and harm, changing them if obligatory.
2. Study the clutch springs for correct pressure, making certain they’re robust sufficient to have interaction the clutch successfully.
3. Examine the clutch hub and basket for any harm or deformation, making certain they’re easy and freed from burrs.
4. Modify the clutch cable pressure to make sure correct engagement and disengagement of the clutch.
5. Make sure the clutch lever and linkage are functioning easily, offering enough clearance and journey.
Reconnecting Electrical Connections
Now that the reverse motor has been eliminated, it is time to reconnect {the electrical} connections. This can be a comparatively easy course of, nevertheless it’s necessary to guarantee that the connections are safe and proper. In any other case, you would harm your trike’s electrical system.
Listed here are the steps on how you can reconnect {the electrical} connections:
- Disconnect the adverse battery terminal.
- Find the reverse motor relay. It is normally positioned close to the reverse motor.
- Unplug {the electrical} connector from the relay.
- Take away the 2 bolts that maintain the relay in place.
- Take away the relay from the trike.
- Join {the electrical} connector to the brand new relay.
- Mount the brand new relay in place utilizing the 2 bolts.
- Tighten the bolts securely.
- Reconnect the adverse battery terminal.
10. Check the reverse motor to ensure it is working correctly.
In case you’re not snug working in your trike’s electrical system, it is best to have it accomplished by a certified mechanic.
| Reverse Motor Pinout | Coloration | Perform |
|---|---|---|
| 1 | Crimson | Energy |
| 2 | Black | Floor |
| 3 | Blue | Reverse Enter |
Testing and Verification
As soon as the reverse motor has been eliminated, it is necessary to check the system to make sure it is functioning accurately. Listed here are the steps concerned in testing and verification:
1. Electrical Inspection
Examine all electrical connections to ensure they’re safe and freed from corrosion. Examine the wiring harness for any harm or free wires.
2. Brake System Examine
Be sure that the brake system is working correctly by making use of the brakes and checking for any leaks or irregular noises. The brakes ought to have interaction easily and successfully.
3. Reverse Gear Engagement
With the transmission in impartial, have interaction the reverse gear by urgent the reverse button. The trike ought to transfer easily in reverse with out hesitation or grinding noises.
4. Ahead Gear Engagement
Shift the transmission into ahead gear and confirm that the trike strikes ahead with none points. Examine for any uncommon vibrations or noises.
5. Reverse Mild Perform
Verify that the reverse lights illuminate when the reverse gear is engaged. This means that {the electrical} system is functioning accurately.
6. Impartial Place
Return the transmission to impartial and guarantee that the trike stays stationary with no unintended motion.
7. Throttle Response
Check the engine’s throttle response whereas in reverse. The trike ought to speed up easily and steadily with none hesitation or stalling.
8. Load Testing
To check the system underneath load, apply the brakes whereas in reverse gear. The trike ought to be capable to maintain its place with out rolling backward.
9. Prolonged Testing
Experience the trike in numerous eventualities to additional consider the efficiency of the brand new system. Search for any indicators of overheating, vibration, or irregular habits.
10. Troubleshooting
If any points come up throughout testing, seek the advice of the service guide or a certified technician to diagnose and resolve the issue. The next desk gives a troubleshooting information for widespread points:
| Concern | Doable Trigger |
|---|---|
| Trike doesn’t transfer in reverse | – Defective reverse motor – Electrical connection points – Transmission downside |
| Reverse gear grinds | – Worn or broken gears – Improper adjustment |
| Reverse lights not working | – Blown fuse – Defective change – Electrical wiring difficulty |
How To Take away Reverse Motor On Harley Trike
To take away the reverse motor on a Harley trike, you will want the next instruments:
- Socket wrench
- Wrench
- Flathead screwdriver
- Phillips head screwdriver
- Security glasses
- Gloves
1. Disconnect the adverse battery terminal.
2. Take away the seat.
3. Take away the battery field.
4. Take away the exhaust pipe.
5. Take away the rear wheel.
6. Unbolt the reverse motor from the transmission.
7. Take away the reverse motor.
Folks Additionally Ask
How a lot does it value to take away a reverse motor on a Harley trike?
The associated fee to take away a reverse motor on a Harley trike will range relying on the store you’re taking it to. Nevertheless, you may anticipate to pay round $200-$400 for the labor.
How lengthy does it take to take away a reverse motor on a Harley trike?
It is going to usually take a mechanic round 2-4 hours to take away a reverse motor on a Harley trike.
Can I take away the reverse motor on a Harley trike myself?
Sure, it’s potential to take away the reverse motor on a Harley trike your self. Nevertheless, it is strongly recommended that you simply solely try this if you’re snug engaged on bikes. If you’re undecided how you can do it, it’s best to take your trike to a mechanic.
